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M A R C H · A P R I L 2 0 1 5
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My friend Janja rushed to the rear of the vehicle and brought a 20
liter jerry-can water container, the first of two that we would empty in
the following hour, slowly cooling the overheated metal of the wheel
hub and axle housing. A thick steam cloud rose from the wheel arch
as I poured the first liters of water on the hot metal.
After securing the safety of the vehicle, we sat down to reconsider
the situation. The vehicle was non-drivable and would need to be
repaired--here. Location? On the side of one of the main tracks
through the Mauritanian Desert--which fortunately sees some regular
traffic on a daily basis--about 95 km east of Tidjikia, a small town
where you can reasonably expect to find a competent mechanic and
crucial car parts. Food on deck? Plenty. Water? Should last for a few
days if needed.
It was just past midday when I began with a disassembly of the
parts. Wheel off and under the axle it went as a precaution in case
the axle fell off the stand. Flange off. Behind it, the disaster. As the
outer bearing failed completely, it started to overheat. The heat dis-
sipated to surrounding parts, which after some time, began to melt.
As a consequence, the bearing nuts were almost an integral part of
the stub axle and to separate them in order to disassemble the wheel
hub, I had to make generous use of a chisel and a steel saw.
It took me more than three hours of work in an extremely hot Saharan
midday (more than 110 degrees Fahrenheit) before the parts were
disassembled and the full damage report could be made known.
Outer bearing: virtually nonexistent. Inner bearing: severely dam-
aged. Hub nuts and nut lock washer: melted, cut during the disas-
sembly. Thrust washer: partly melted, bent and cracked on one
side. CV snap ring: could be reused if necessary. CV: visually
affected by overheating but still usable. Stub axle: nut threads melted
beyond usability.
Spare bearings, hub nuts and a nut lock washer were not a prob-
lem, as we had those spare parts with us. It was this last thing--the
stub axle--that was the main source of the trouble in the situation
we were facing. To make a proper repair that would allow us to
continue with the planned exploration of the Mauritanian Sahara, we
absolutely had to find a replacement. I asked a local who stopped
and offered to help to give me a lift to Tidjikia, where I could prob-
ably find a new stub axle. He agreed and off we went, leaving
Janja to guard the car.
Another couple hours passed and the sun was just setting when I had
to gave up on the idea of finding the part I so desperately needed.
There were heaps of Hilux stub axles stocked in Tidjikia, both used
and new, but apparently none for an 80 series Land Cruiser--
even none for a 105 series GX, which could also be used as a
replacement.
The proposed procedure (used by locals on such occasions) was to
call a mechanic friend in Nouakchott, who will tomorrow morning--
insha'Allah--go in search of the part in question. As soon as he finds
it, he will--insha'Allah--put it on the first bus going in the direction
of Tidjikia and the driver will--insha'Allah--deliver the part the fol-
lowing day.
The threaded end of the stub axle was partially melted and had to be
sawed off.
The grip of the hub nuts finally gave in due to the persistent use of a ham-
mer, chisel and steel saw.
The final improvisation: the outer part of the stub axle cut and bent in
order to hold the hub assembly in place.