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TOYOTA T R A I L S
fine. I watched and listened, with the engine
running, as the clutch was engaged and dis-
engaged. The throw-out bearing is working
perfectly. The noise seems to be coming from
the forward part of the clutch. The pilot bear-
ing maybe? That also seems unlikely.
The sound level has diminished and the
clutch and gear shifting have returned to
normal. Both of these in only ten miles of
driving. Since the shifting is normal and the
sound level of the noise is lessened (imper-
ceptible at times), I don't have plans to
remove the clutch any time soon.
I was wondering if you've run across any-
thing like this before. My biggest concern is
catastrophic failure many miles from home
or out in the wilderness many miles from a
paved road.
Thanks.
Dan Goulet, TLCA #9,646
Hello Dan:
What a great description of the noise you
encountered. But I have not heard that type
of sound out of an engine before. I have
heard this from the brakes. You know, when
a small pebble gets caught between the
backing plate and the rotor?
Anyhow, unless it was a malicious act, I can-
not think how a tech who gets in the car and
puts it either on a dyno or puts a sensor in
the tailpipe to test the emissions could have
created this problem. Do the techs check the
timing manually? Some places, they inspect
for emissions equipment. But even then, they
are not working on the rig. So I could com-
fortably say that most emission stations would
not be working on your rig and could not
create your issue.
One thing that did come to mind is the crank
thrust bearing. You will need to push and
pull the crank and see if you have more than
.020" of play. This is typically measured
with a dial indicator. If you have more than
.020" of play (like lots more), then the crank
rear thrust bearing has failed and you (or
your mechanic) will need to drop the oil pan,
remove the oil pump, remove the bearing cap
that has the thrusts and replace the thrusts.
Another thing is, maybe something from a
past trip that has been hanging around for a
long time, finally dropped and created your
sound. Funny stuff happens to these trucks.
I remember one time on my 80, a mysterious
sound showed up many weeks after doing
the Rubithon (my favorite event). I spent time
looking my Cruiser over. I finally found that
a rock had worked its way down from the
shock mount and got in between the backing
plate. In turn, it put pressure on the outside of
the rear rotor. While it did not take that much
time, I had not wheeled the Cruiser for many
weeks when this sound showed up. So the
only time the rock could have hung up in that
area was on the trip many weeks before.
Thanks.
Robbie
Shift Boot Problems
Hi Robbie,
I have been restoring a 1978 FJ40 and
have encountered a problem. I had a local
shop rebuild the transfer case and transmis-
sion and also had a new clutch installed.
Several parts in the transmission had to be
replaced due to wear and the rebuild kit
had new bearings and gaskets included
and installed. To date during the restora-
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$315